Compaction device
Using high pressure
to bring it in shape.
The task
Handling
Aluminium packages (circle segments) should be placed inside a cylindrical container with a diameter of up to 3,500 mm and a length of 7,000 mm so that the levels can be compressed. The goal is to install multiple levels into this container. The Production parameters must be logged via sensors.
The solution
A machine was developed that compacts several circular segments with a massive aluminum plate into one level. The diameter of the Press Plate is variable through the circular segments which can be adapted to the diameter of the container. The compression force can be set to a maximum of 250 kN and is logged by the compression load cells. Furthermore, the height of the compression device in relation to the container can be adjusted hydraulically. The immersion depth of the compacting device can be up to 7,000 mm. The system runs on a rail system and can, if necessary, be stowed in a sea freight container.
The system can be adapted to accommodate any changes in requirements, eg: higher compaction pressure or larger compaction diameter.
Facts & figures
Capacity: 25 tons
Alztec Team:
3 EE in design
2 EE in assembly and commissioning
2 EE in electrics and control engineering
Main components:
1 compaction device
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