Conveyor systems designed to improve your workflow efficiency. Alztec has just the right solution for you.

Whatever your conveyor requirements: Alztec has the know-how for devising just the right solution to meet your needs. Either configured from Alztec’s extensive basic portfolio of existing solutions or specially developed and customized just for you. Talk to the experts for conveyor systems. Receiving relevant and knowledgeable information about your project is the first step in the right direction. Time to forward more than just your goods. The sky is the limit. The truemakers are ready and waiting to serve you.

Example

Connecting
conveyor systems

Conveying, stacking,
separating battery modules.
Charged with benefits.

The task

Conveying
Staple
Separate

Battery modules in load carriers are to be automatically unloaded from a truck, repacked from a stack of 7 to a stack of 4 and fed to a warehouse repacked and fed into a warehouse. Production should retrieve the battery modules, assemble them into a vehicle battery and transport them back to the warehouse in stacks of 4. Here, stacks of 7 should be packed again and automatically fed to the truck. In addition, the empties and basic pallets must be handled.

The solution

An automatic truck unloading system brings the stacks of 7 on a base pallet to a frame store. There the stacked into stacks of 4 and the base pallets are stacked 5 high. The finished stacks are moved to the warehouse and reported to the higher-level control system. When battery modules are called off from production, they are taken from the warehouse and moved to the module handlers via the conveyor system. There the load carriers are there, the load carriers are fed individually to the handling units, which recognise the module position by camera and transfer them to the production conveyor line. Empty load carriers are loaded with a finished battery, which is fed from production, brought together in stacks of 4 and transported to the warehouse. As required, stacks of 4 batteries are removed from storage, restacked into stacks of 7 and automatically loaded into the truck.

Facts & figures

Takt time modules 3,5 s
Takt time batterie 33 s
Load capacity 2,5 / 5 tons

Alztec team:
12 design & engineering staff
50 assembly & commissioning staff
25 electrical & control engineering staff

Main components:
380 metres chain conveyors
21 rotary tables
10 distribution cars
13 staple-/Latchmodules
3 framestorages
4 modulehandlings
300 sqm platform with stairs and railings
1 system control including visualization

Example

Conveying system
for load carrier in
the ATEX area

Dynamically clearing the way.

The task

Conveying

In explosion-proof areas, load carriers shall be transported from one production space to the next.

The solution

By the use of proper material pairs, chain conveyors, rotary tables and lifting unit have been developed which by their operation cannot generate any ignition spark. The equipment crosses various areas (fireproof zones) secured by fireproof gates. In a production area. the handling portal removes the product from the load carrier and puts the latter into the processing station. Thereafter the portal removes the component again from the station and puts it again into the load carrier. In order to be able to enter the equipment for maintenance work also inside and to provide it with material from manual lifting cars, a lifting unit with pneumatic control has been developed and installed. Alztec has assumed in this project the complete layout design, the mechanical Engineering as well as the manufacture and installation of the components. The customer took care of the electrical installation and of the control engineering.

Facts & figures

Capacity​: 400 pcs./day

Alztec team:
4 EE in design
6 EE in assembly / commissioning

Main components:
150 metres roller conveyors
12 corner conveyors
2 turning devices
2 lifting devices
1 handling device

Example

Heavy load
conveying equipment
8 tons

Load carriers on track.

The task

Conveying

Our customer required a conveying solution for the continuous transport of load carriers with heavy components in a rectangle.

The solution

A rugged two-track chain conveyor has been chosen for this task. A center rail provides the guidance of the load carriers on the conveyor. As protection against paint dust, the sensors have been arranged in the center of the chain conveyors in a way that they are concealed in the stop position by the load carrier. Rotary tables in the equipment take care that the components can be processed on both sides. At the beginning and at the end of the painting line distribution cars are placed which transfer the load carriers to the parallel running return distance or take them on from it respectively. The scope of supply included the design of the complete conveying means and of the maintenance alleys as well as their assembly at the final customer. Electrification and control engineering were installed and commissioned by the general contractor.

Facts & figures

Capacity: 300 pcs./day

Alztec team:
2 EE in design
4 EE in assembly / commissioning

Main components:
16 chain conveyors
2 distribution cars
2 rotary tables
1 tilting table
1 lifting table

Which task do you wish to come
true for your organization?

Let’s talk about your needs & requirements.
Just call or send us a mail.


+49 8621 8061-0


info@alztec.com

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