Dynamic
commissioning

The task

Conveying
Storage

In order to supply the production line of a luxury car manufacturer with the necessary parts, a fully automatic system is required. The workers at 424 variable storage locations are always provided with the appropriate components enabling the pre- commissioning of these components.

The solution

Alztec plans and supplies the complete material flow system tailored to the assembly sequence of the final assembly line. One of the main requirements are the speed and the reliability of the rack servicing. In order to satisfy the elevated speed requirements of 4.5 m/s at a load capacity of 1,000 kg; the rack servicing equipment specifically has been designed for this application. In order to guarantee the required reliability. It has been equipped with redundant motors.

Facts & figures

Capacity: ​1.440 pcs./day

Alztec team:
12 EE in design
16 EE in assembly / commissioning
6 EE in electrics/ control engineering

Main components:
6 rack alleys
6 rack servicing equipment
170 meters shuttle high-level track
6 shuttles
150 metres conveying track
1 lifter
2 stacking modules
1 plant control including visualization
1 warehousemanagementsystem